數控插床:
插床的工作臺有三種不同方向進給（縱向、橫向及回轉），由伺服電機驅動高精度滾珠絲杠控制，加工件經過一次裝夾后可連續在機 床上加工幾個面，其中X、Z軸（縱向、橫向）可以實現聯動斷續進給， 適用于單個 或小批量生產。
長沙機床廠-長機牌插床
長沙機床廠有限責任公司傳承于1912年創建的長沙機床廠，是一家百年歷史老廠,屬建國初期機床工具行業的十八家重點骨干企業之一,譽稱“十八羅漢”。長沙機床廠于2006年改制之后獨立出來的專業生產刨床、插床的集體股份所有制企業。百年長機中國插拉刨搖籃!主要插床產品有：B5020E、B5032E、B5040E機械插床； BY5032E、BY5040E、BY5050E、BY5063E、BY50100E、BY50125E、BY50160E液壓插床；數控插床BK5020E、BK5032E、BK5040E、BYK5032E、BYK5040E、BYK5050E、BYK5063E、BYK50100E、BYK50125E系列。
長沙插床B5020E、B5032E、B5040E(機械型）
機械插床/Slotting Machine
用途與特點: 系列插床用于加工各種工件的平面、成型面及鍵槽等，適用于單件和小批生產。本機床的啟動與停止用一多片離合器控制，滑枕的往復運動通過曲柄桿機構實現。工作臺具有縱向、橫向和回轉自動進給機構及保險裝置。在工作臺的縱、橫回轉方向上設有快移機構。工作臺的回轉設有分度機構，可按分度表選取所需的分度數。
Being designed for cutting various plane, formed surface and key way of workpiece, the machine is suitable for single piece or small batch production. The start and stop of the machine are carried out by a multiple-disk clutch and the reciprocation of the tam is achieved by a crank connecting link. An automatic mecha-nism for vertical, horizontal and rotary feeding together with its safety device is provided on the table. And there is also a rapid motion device for vertical, horizontal and rotary motion of the table which is equipped with an indexing gear for rotary motion.
長沙機床廠機械插床主要規格技術參數：
| 長沙插床規格名稱 | Description | B5020E插床 | B5032E插床 | B5040E插床 | 單位 |
| 最大插削長度 | Max.slotting length | 200 | 320 | 400 | mm |
| 滑枕每分鐘往返次數 | Number of ram reciprocation per minute | 32、50、80、125 | 20、 32、50、 80 | 20、 32、 50、 80 | No../min |
| 滑枕傾斜角度 | Inclination of ram | 0—8 | 0—8 | 0—8 | (° ) |
| 工作臺直徑 | Diameter of worktable | Φ500 | Φ630 | Φ630 | mm |
| 工件最大加工尺寸(長*寬) | 485*200mm | 600*320mm | 600*320mm | 600*320mm | mm |
| 工件最大重量 | Max loading weight on worktable | 400 | 500 | 500 | kg |
| 最大切削力 | Max. slotting force | 5 | 8 | 8 | KN |
| 工作臺最大縱向移動距離 | Max. longitudinal travel of worktable | 410 | 560 | 560 | mm |
| 工作臺最大橫向移動距離 | Max. transverse travel of worktable | 450 | 560 | 560 | mm |
| 主電動機功率 | Power of motor for rapid traverse | 0.75 | 0.75 | 0.75 | KW |
| 主電動機轉速 | Speed of motor for rapid traverse | 1390 | 1390 | 1390 | r/min |
| 插床重量(約) | Net weight (approx) | 2200 | 2500 | 2900 | kg |
| 插床輪廓尺寸(長*寬*高) | Dimensions of machine tool (Length x Width x High) | 1717x1221 x1885 | 1930x1365x2270 | 1975x1370x2310 | mm |
長沙機械插床工作精度 WORKING ACCURACY：
| 試件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.015 | 0.015 | 0.02 | mm |
| 試件加工面間的垂直度 | Verticality of machined surface on tested workpiece | 0.02 | 0.02 | 0.025 | mm |
| 試件側加工面對基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.02 | 0.02 | 0.025 | mm |
| 試件加工面表面粗糙度 | Surface roughness on tested workpiece | 6.3 | 6.3 | 6.3 | 粗糙度 |
試件尺寸 Specimen size (Lx Wx H)： 150mm x 150mm x 100/160mm
試件材料 Specimen material: HT150
長沙插床BY5032E、BY5040E型（液壓型）
液壓插床/Hydraulic Slotting Machine
用途與特點:
本插床用于插削各種零件的平面、成型面(包括弧面)及健槽等。并能插削傾斜度在0 ~ 10°范圍的模具等工作物。適用于單個或小
批量生產。
插床的工作臺有三種不同方向進給(縱向、橫向及回轉),故加工件經過一次裝夾后可連續在機床上加工幾個面。
插床具有滑枕往復運動的液壓傳動機構與工作臺液壓進給裝置?；碓诿看涡谐讨兴俣炔蛔?，滑枕運動速度與工作臺的移動均可作無
級調整。液壓操縱臺具有對滑枕換向給油的換向機構，工作臺除有液壓與手動進給外，尚且有單獨電動機傳動的縱向、橫向與回轉的快速
移動。
采用液壓進給的插床，是當工作結束轉返回的瞬間進給。因此優于機械插床采用的鼓輪進給。
The slotting machine is used to drill the plane, forming surface (including arc surface) and groove of various parts. It can also insert working objects such as molds with an inclination of 0 ~ 10 °. It is suitable for single or small batch production.
The table of the slotting machine can feed in three different directions (longitudinal, transverse and rotary) Therefore, after one clamping, the machined parts can continuously process several surfaces on the machine tool.
The slotting machine has a hydraulic transmission mechanism with reciprocating motion of ram and a hydraulic feeding device of worktable. The speed of the ram remains unchanged in each stroke, and the movement speed of the ram and the movement of the worktable can be adjusted steplessly. The hydraulic console has a reversing mechanism for reversing and supplying oil to the ram. In addition to hydraulic and manual feeding, the workbench also has the rapid movement of longitudinal, transverse and rotation driven by a separate motor.
The slotting machine with hydraulic feed is the closed feed that turns back when the work is finished. Therefore, it is better than the drum feed adopted by mechanical slotting machine.
長沙液壓插床主要規格技術參數：
|
規格名稱 |
Description |
BY5032E |
BY5040E |
單位 |
|
最大插削長度 |
Max. stroke length of ram |
320 |
400 |
mm |
|
滑枕最小行程 |
Min. stroke length of ram |
125 |
125 |
mm |
|
最大插削長度 |
Max. slotting length |
320 |
400 |
mm |
|
滑枕垂直調距離 |
Distance of vertical adjust of ram |
340 |
450 |
mm |
|
滑枕工作行之最大速度 |
Extreme high speed for work stroke of ram |
22 |
22 |
m/min |
|
滑枕工作程之最小速度 |
Extreme low speed for work stroke of ram |
5 |
5 |
m/min |
|
滑枕工作行程與返回行程之速比 |
Speed ratio of work stroke and return stroke of ram |
1: 1.53 |
1： 1.53 |
|
|
工作行程之速度調整 |
Speed adjust for work stroke |
無級(Stepless) |
無級(Stepless ) |
|
|
最大切削力 |
Max. slotting force |
16.6 |
16.6 |
KN |
|
刀頭支承面至床身前壁間距離 |
Distance from tool holding surface to column front |
620 |
680 |
mm |
|
工作臺面至滑架下端距離 |
Distance from worktable surface to underside of slide rack |
470 |
550 |
mm |
|
工作臺縱向移動最大距離 |
Max. longitudinal travel of worktable |
545 |
560 |
mm |
|
工作臺橫向移動最大距離 |
Max. transverse travel of worktable |
600 |
620 |
mm |
|
工作臺直徑 |
Diameter of worktable |
4)630 |
8730 |
mm |
|
滑枕傾斜角度 |
Inclination of ram |
0—10 |
0—10 |
(° ) |
|
工作臺縱、橫機動 進給量范圍 |
Feed range of worktable in longitudinal & transverse direction |
0.054-1.24 |
0.054-1.24 |
mm |
|
工作臺回轉進給量范圍 |
Rotary feed range of worktable |
0.035-0.805 |
0.035-0.805 |
(° ) |
|
裝刀口最大尺寸（寬?高） |
Max size of slotting tool (Length x High) |
25x40 |
25x40 |
mm |
|
工作臺最大載重量 |
Max loading weight on worktable |
500 |
800 |
kg |
|
工作臺中央T型槽寬度 |
T-slot width in the center of worktable |
18H8 |
18H8 |
mm |
|
主電動機功率 |
Power supply of main electric motor |
5.5 |
5.5 |
KW |
|
快速電機功率 |
Power of motor for rapid traverse |
0.75 |
0.75 |
KW |
|
機床凈重（約） |
Net weight (approx) |
2900 |
3500 |
kg |
|
機床輪廓尺寸（長?寬?高） |
Dimensions of machine tool (Length x Width x High) |
2624x1405x2505 |
2624x1405x2550 |
mm |
工作精度 WORKING ACCURACY:
|
試件加工面的平面度 |
Flatness of machined surface on tested workpiece |
0.015 |
0.02 |
mm |
|
試件加工面間的垂直度 |
Verticality of machined surface on tested workpiece |
0.02 |
0.025 |
mm |
|
試件側加工面對基面的垂直度 |
Verticality of machined side surface on tested workpiece against base |
0.02 |
0.025 |
mm |
|
試件加工面表面粗糙度 |
Surface roughness on tested workpiece |
6.3 |
6.3 |
|
長沙插床BY5050E/63E/100E/125E/160E型
液壓插床/Hydraulic Slotting Machine
用途與特點:
本插床用于插削各種零件的平面、成型面(包括弧面)及健槽等。并能插削傾斜度在0 ~ 10°范圍的模具等工作物。適用于單個或小
批量生產。
插床的工作臺有三種不同方向進給(縱向、橫向及回轉),故加工件經過一次裝夾后可連續在機床上加工幾個面。
插床具有滑枕往復運動的液壓傳動機構與工作臺液壓進給裝置?；碓诿看涡谐讨兴俣炔蛔?，滑枕運動速度與工作臺的移動均可作無
級調整。液壓操縱臺具有對滑枕換向給油的換向機構，工作臺除有液壓與手動進給外，尚且有單獨電動機傳動的縱向、橫向與回轉的快速
移動。
采用液壓進給的插床，是當工作結束轉返回的瞬間進給。因此優于機械插床采用的鼓輪進給。
The slotting machine is used to drill the plane, forming surface (including arc surface) and groove of various parts. It can also insert working objects such as molds with an inclination of 0 ~ 10 °. It is suitable for single or small batch production.
The table of the slotting machine can feed in three different directions (longitudinal, transverse and rotary) Therefore, after one clamping, the machined parts can continuously process several surfaces on the machine tool.
The slotting machine has a hydraulic transmission mechanism with reciprocating motion of ram and a hydraulic feeding device of worktable. The speed of the ram remains unchanged in each stroke, and the movement speed of the ram and the movement of the worktable can be adjusted steplessly. The hydraulic console has a reversing mechanism for reversing and supplying oil to the ram. In addition to hydraulic and manual feeding, the workbench also has the rapid movement of longitudinal, transverse and rotation driven by a separate motor.
The slotting machine with hydraulic feed is the closed feed that turns back when the work is finished. Therefore, it is better than the drum feed adopted by mechanical slotting machine.
長沙液壓插床主要技術參數
|
規格名稱 |
Description |
BY5050E |
BY5063E |
BY50100E |
BY50125E |
BY50160E |
單位 |
|
滑枕最大行程 |
Max. stroke length of ram |
500 |
630 |
1000 |
1280 |
1680 |
mm |
|
滑枕最小行程 |
Min. stroke length of ram |
125 |
125 |
125 |
300 |
350 |
mm |
|
最大插削長度 |
Max. slotting length |
500 |
630 |
1000 |
1250 |
1600 |
mm |
|
滑枕垂直調蜒離 |
Distance of vertical adjust of ram |
520 |
550 |
1020 |
1070 |
1200 |
mm |
|
滑枕工作行殽最大速度 |
Extreme high speed for work stroke of ram |
22 |
22 |
17 |
17 |
17 |
m/min |
|
滑枕工作行殽最小速度 |
Extreme low speed for work stroke of ram |
5 |
5 |
5 |
5 |
5 |
m/min |
|
滑枕工作行程與返回行程之速比 |
Speed ratio of work stroke and return stroke of ram |
1: 1.45 |
1: 1.45 |
1： 1.3 |
1： 1.3 |
1： 1.3 |
|
|
工作行調整 |
Speed adjust for work stroke |
無級(Stepless) |
無級(Stepless ) |
無級(Stepless) |
無級(Stepless) |
無級(Stepless) |
|
|
最大切削力 |
Max. slotting force |
19.6 |
19.6 |
27 |
27 |
27 |
KN |
|
刀頭支承面至床身前壁間距離 |
Distance from tool holding surface to column front |
1000 |
1150 |
1151 |
1550 |
1600 |
mm |
|
工作臺面至滑架下端距離 |
Distance from worktable surface To underside of slide rack |
740 |
880 |
1200 |
1590 |
1800 |
mm |
|
工作臺縱向移動最大距離 |
Max. transverse travel of worktable |
900 |
1120 |
1210 |
1600 |
1645 |
mm |
|
工作臺橫向移動最大距離 |
Max. transverse travel of worktable |
820 |
880 |
1110 |
1250 |
1340 |
mm |
|
工作臺直徑 |
Diameter of worktable |
8900 |
*1000 |
e 1250 |
e 1400 |
1400 |
mm |
|
滑枕傾斜角度 |
Inclination of ram |
0—10 |
0—10 |
0—10 |
0—10 |
0 ~ 11 |
(° ) |
|
縱向進給量范圍（無級） |
Range of vertical feed (stepless) |
0-0.6 |
0-0.6 |
0-0.6 |
0-0.6 |
0-0.6 |
mm |
|
橫向進給量范圍（無級） |
Range of horizontal feed (stepless) |
0-1.36 |
0-1.36 |
0-1.36 |
0-1.36 |
0-1.36 |
mm |
|
回轉進給量范圍（無級） |
Range of rotary feed (stepless) |
0-1° 15" |
0-1° 15' |
0-1° 15' |
0-1° 15' |
0-1° 15' |
(° ) |
|
工作臺最大載重量 |
Max loading weight on worktable |
2000 |
2000 |
4000 |
4000 |
6000 |
kg |
|
工作臺中央T型槽寬度 |
T-slot width in the center of worktable |
22H8 |
22H8 |
28H8 |
28H8 |
28H8 |
mm |
|
主電動機功率，轉速 |
Power and rotating speed of main motor |
11 Kw;960r/min |
11 Kw;960r/min |
11 Kw;960r/min |
11 Kw;960r/min |
11 Kw;960r/min |
|
|
快速電機功率，轉速 |
Power and rotating speed of motor for rapid move of table |
1. 5Kvy940r/min |
1.5Kw;940r/min |
2.2Kw;940r/min |
2.2Kw;940r/min |
2.2Kw;940r/min |
|
|
冷卻泵電機型號 |
Type of motor for cooling pump |
DB-12B40W 380V |
DB-12B40W 380V |
DB-12B40W 380V |
DB-12B40W 380V |
DB-12B40W380V |
|
|
機床凈重（約） |
Net weight (approx) |
8500 |
9800 |
14500 |
16800 |
|
kg |
|
機床輪廓尺寸（長*寬*高） |
Dimensions of machine tool (Length x Width x High) |
3810x2130x4150 |
3760x2350x4500 |
4770x2700x4950 |
5080x2960x5350 |
5090x2970x7500 |
mm |
工作精度 WORKING ACCURACY:
|
試件加工面的平面度 |
Flatness of machined surface on tested workpiece |
0.025 |
0.025 |
0.035 |
0.04 |
0.045 |
mm |
|
試件加工面間的垂直度 |
Verticality of machined surface on tested workpiece |
0.03 |
0.04 |
0.05 |
0.05 |
0.06 |
mm |
|
試件側加工面對基面的垂直度 |
Verticality of machined side surface on tested workpiece against base |
0.03 |
0.03 |
0.06 |
0.075 |
0.09 |
mm |
|
試件加工面表面粗糙度 |
Surface roughness on tested workpiece |
6.3 |
6.3 |
6.3 |
6.3 |
6.3 |
|
長沙液壓插床BY5050E/63E/100E/125E/160E型特點
- 1、液壓插床節約能源。電機功率僅11KW,而機械插床則達到40KW,從而大大節省了電力資源。
- 2、液壓傳動設有安全閥，實現過載保護。超負荷使用時過載起作用，從而保護安全生產，這是機械插床無法實現的。
- 3、液壓插床的主運動在油內工作,使機床各潤滑面得到自行潤滑,從而大大延長了機床使用壽命,降低了生產成本。
- 4、液壓插床在運行中采用無級調速方式，特別在低速下運轉更為穩定,這是機械插床無法實現的。
- 5、液壓自動抬刀可靠,刀具不易磨損,提高了刀具的使用壽命。液壓自動壓緊機構通過油缸壓緊刀架,不使刀桿過重而產生讓刀現象。從而在加工過程中提高了工件的光潔度和精度。
- 6、送刀機構在工作前完成，通過送刀油泵直接供油，大大提高了送刀精度。
- 7、液壓插床的送刀量采用無級調整，操作方便，進給穩定。
- 8、液壓插床僅用11KW動力電機使機床的切削力達到19.6KN (27 KN)，而傳動體積小，安裝方便，易于實現各種復雜的工藝操作。
- 9、液壓插床運行平穩,噪音在70分貝以下。
- 10、液壓插床可調整角度0-10° ,機械插床則達不到。
- 11、用碰塊調節行程，從而在操作過程調整行程和工作換向相當方便。
長沙插床BYW5032型萬能液壓插床
萬能液壓插床/Universal hydraulic slotting machine
用途與特點:
BYW5032型液壓插床，是在我廠生產的BY5032E液壓插床上移植和改進設計的。它除了具備所有普通插床的全部加工性能外，只需調
整滑枕、滑架在旋轉的托槽內左右轉動0 ~ 15°,便能插削- -些特例的工件，因此更廣泛的擴大了插床的加工范圍。例如:插削內圓錐體、
外圓錐體、內圓錐體斜齒、外圓錐體斜齒。從而能滿足一些特例工藝要求零、部件的加工。
Byw5032 hydraulic slotting machine is transplanted and improved on the by5032e hydraulic slotting machine produced by our factory. In addition to having all the processing performance of all ordinary slotting machines, it can insert some special workpieces by adjusting the ram and carriage to rotate 0 ~ 15 ° left and right in the rotating bracket. Therefore, the processing range of the slotting machine is expanded more widely. For example: slotting inner cone, outer cone, inner cone oblique teeth, outer cone oblique teeth. Thus, the processing of parts and components can meet the process requirements of some special cases.
長沙BYW5032型萬能液壓插床主要技術參數
|
規格名稱 |
Description |
BYW5032 |
單位 |
|
滑枕最大行程 |
Max. stroke length of ram |
340 |
mm |
|
滑枕最小行程 |
Min. stroke length of ram |
125 |
mm |
|
最大插削長度 |
Max. slotting length |
320 |
mm |
|
滑枕垂直調整距離 |
Distance of vertical adjust of ram |
265 |
mm |
|
滑枕工作行程之最大速度 |
Extreme high speed for work stroke of ram |
29 |
m/min |
|
滑枕工作行程之最小速度 |
Extreme low speed for work stroke of ram |
5 |
m/min |
|
滑枕工作行程與返回行程之速比 |
Speed ratio of work stroke and return stroke of ram |
1: 1.53 |
|
|
工作行程之速度調整 |
Speed adjust for work stroke |
無級(Stepless ) |
|
|
最大切削力 |
Max. slotting force |
19.6 |
KN |
|
刀頭支承面至床身前壁間距離 |
Distance from tool holding surface to column front |
845 |
mm |
|
工作臺面至滑架下端距離 |
Distance from worktable surface To underside of slide rack |
500 |
mm |
|
工作臺縱向移動最大距離 |
Max. transverse travel of worktable |
1250 |
mm |
|
工作臺橫向移動最大距離 |
Max. transverse travel of worktable |
605 |
mm |
|
工作臺直徑 |
Diameter of worktable |
*630 |
mm |
|
滑枕傾斜角度 |
Forwards Inclination of ram |
0—11 |
(° ) |
|
滑枕左右傾斜角度 |
Sidewards inclination of ram |
±15 |
(° ) |
|
工作臺縱、橫機動進給量范圍 |
Feed range of worktable in longitudinal & transverse direction |
0.054-1.24 |
mm |
|
工作臺回轉進給量范圍 |
Rotary feed range of worktable |
0.035-0.805 |
(° ) |
|
插刀最大尺寸（寬*高） |
Max size of slotting tool (Length x High) |
25x40 |
mm |
|
工作臺最大載重量 |
Max loading weight on worktable |
500 |
kg |
|
工作臺中央T型槽寬度 |
T-slot width in the center of worktable |
18H8 |
mm |
|
主電動機功率 |
Power supply of main electric motor |
5.5 |
KW |
|
快速電機功率 |
Power of motor for rapid traverse |
0.75 |
KW |
|
機床凈重（約） |
Net weight (approx) |
2900 |
kg |
|
機床輪廓尺寸（長*寬*高） |
Dimensions of machine tool (Length x Width x High) |
3245x1405x2505 |
mm |
工作精度 WORKING ACCURACY：
|
試件加工面的平面度 |
Flatness of machined surface on tested workpiece |
0.015 |
mm |
|
試件加工面間的垂直度 |
Verticality of machined surface on tested workpiece |
0.02 |
mm |
|
試件側加工面對基面的垂直度 |
Verticality of machined side surface on tested workpiece against base |
0.02 |
mm |
|
試件加工面表面粗糙度 |
Surface roughness on tested workpiece |
|
|
試件尺寸 Specimen size (Lx WxH)： 150mmx 150mmx 160mm
試件材料 Specimen material: HT150
長沙插床BY50100Z、BY50125Z型重型液壓插床
重型液壓插床/Heavy duty hydraulic slotting machine
用途與特點:
本系列插床用于插削各種零件的平面、成型面(包括弧面)及鍵槽等，并能插削傾斜
度在0 ~ 10°范圍的模具等工作物，適用于單個或小批量生產;（特點介紹如下；)
This series of slotting machines are used to cut the plane, forming surface (including arc surface) and keyway of various parts, and can cut inclined parts
Working objects such as molds with a degree of 0 ~ 10 ° are suitable for single or small batch production;
長沙BYW5032型萬能液壓插床主要技術參數:
|
規格名稱 |
Description |
BY50100Z |
BY50125Z |
單位 |
|
滑枕最大行程 |
Max. stroke length of ram |
1000 |
1250 |
mm |
|
滑枕最小行程 |
Min. stroke length of ram |
125 |
300 |
mm |
|
最大插削長度 |
Max. slotting length |
1000 |
1250 |
mm |
|
滑枕垂直調整距離 |
Distance of vertical adjust of ram |
1090 |
1090 |
mm |
|
滑枕工作行聲最大速度 |
Extreme high speed for work stroke of ram |
17 |
17 |
m/min |
|
滑枕工作行殽最小速度 |
Extreme low speed for work stroke of ram |
5 |
5 |
m/min |
|
滑枕工作行程與返回行程之速比 |
Speed ratio of work stroke and return stroke of ram |
1： 1.3 |
1: 1.3 |
|
|
工作行院速度調整 |
Speed adjust for work stroke |
無級調速 |
無級調速 |
|
|
最大切削力 |
Max. slotting force |
27 |
27 |
KN |
|
刀頭支承面至床身前壁間距離 |
Distance from tool holding surface to column front |
1151 |
1600 |
mm |
|
工作臺面至滑架下端距離 |
Distance from worktable surface to underside of slide rack |
1250 |
1650 |
mm |
|
工作臺縱向移動最大距離 |
Max. longitudinal travel of worktable |
1400 |
1600 |
mm |
|
工作臺橫向移動最大距離 |
Max. transverse travel of worktable |
1100 |
1250 |
mm |
|
工作臺直徑 |
Diameter of worktable |
*1250 |
*1400 |
mm |
|
滑枕傾斜角度 |
Inclination of ram |
0 ~ 10° |
0 ~ 10° |
(。) |
|
縱向進給量范圍（無級） |
Range of vertical feed (stepless) |
0 ~ 0.85 |
0 ~ 0.85 |
mm |
|
橫向進給量范圍（無級） |
Range of horizontal feed (stepless) |
0 ~ 0.95 |
0 ~ 0.95 |
o |
|
回轉進給量范圍（無級） |
Range of rotary feed (stepless) |
0 ~ 30’ |
0 ~ 30' |
mm |
|
工作臺最大載重量 |
Max loading weight on worktable |
6000 |
8000 |
kg |
|
工作臺中央T型槽寬度 |
T-slot width in the center of worktable |
28H8 |
28H8 |
mm |
|
主電動機功率，轉速 |
Power and rotating speed of main motor |
11 Kw;960r/min |
11 Kw;960r/min |
|
|
快速電動機功率，轉速 |
Power and rotating speed of motor for rapid move of table |
2 . 2 Kw;9 4 Or/min |
2 . 2 Kw;9 4 Or/min |
|
|
冷卻泵電機型號 |
Type of motor for cooling pump |
DB-12B40W380V |
DB-12B40W 380V |
|
|
機床凈重（約） |
Net weight (approx) |
17800 |
20000 |
kg |
|
機床輪廓尺寸（長?寬?高） |
Dimensions of machine tool (Length x Width x High) |
5020x2700x5620 |
5060x2869x6189 |
mm |
工作精度 WORKING ACCURACY:
|
試件加工面的平面度 |
Flatness of machined surface on tested workpiece |
0.035 |
0.04 |
mm |
|
試件加工面間的垂直度 |
Verticality of machined surface on tested workpiece |
0.05 |
0.05 |
mm |
|
試件側加工面對基面的垂直度 |
Verticality of machined side surface on tested workpiece against base |
0.06 |
0.75 |
mm |
|
試件加工面表面粗糙度 |
Surface roughness on tested workpiece |
6.3 |
6.3 |
|
試件尺寸 Specimen size (Lx Wx H)： 500mm x500mm x500/625mm
試件材料 Specimen material: HT150
長沙BY50100Z、BY50125Z型重型液壓插床特點詳細介紹:
- 1、 機床的工作臺有三種不同方向進給（縱向、橫向及回轉），故工作物經過一次裝夾后, 可在本機床上加工幾個面；
- 2、 機床的主切削運動為液壓驅動，驅動系統中的安全閥過載保護，超負荷使用時過載起 作用，從而保護安全生產；
- 3、 本系列插床為插削重型零件插床，能分別實現X、Y、Z三軸（縱向、橫向和旋轉）三 個不同方向進給，可加工各種弧面、等分及不等分鍵槽；
- 4、 機床的橫向進給和縱向進給分別采用了靜音型精密級直線導軌，比普通機床擁有了更 高的額定負載，同時可在高負載的情況下實現高精度的直線運動；
- 5、 總體提高了機床的承載能力，而且本機床能承受間歇切削或重力切削產生的沖擊力，更好的提升了本機床的負載與剛性能力；
- 6、 液壓傳動設有安全閥，實現過載保護，超負荷使用時過載起作用，從而保護安全生產；
- 7、 液壓自動抬刀可靠，刀具不易磨損，提高了刀具的使用壽命，液壓自動壓緊機構通過油缸壓緊刀架，不使刀桿過重而產生讓刀現象，從而在加工過程中提高了工件的光潔度和精度；
- 8、 滑架傾斜角度可在0~10°范圍內調整。機床的主切削運動為液壓驅動，驅動系統中的安全閥過載保護，超負荷使用時過載起作用，從而保護安全生產；液壓自動抬刀可靠，刀具不易磨損，提高了刀具的使用壽命，液壓自動壓緊機構通過油。
長沙插床BK5020E-40E型數控插床
數控插床 /CNC Slotting Machine
用途與特點:
本數控插床是我廠在設計、生產普通插床的成熟經驗基礎上研究、開
發的新一代插床，是具有較高自動化程度的插床，
適用于插削各種中、小零件的鍵槽，可以通過編程實現對圓周陣列排
列的鍵槽自動加工，大大提高機床的工作效率。
本機床適用于插削各種中、小零件的鍵槽。
插床的主切削運動是由齒輪的圓周運動通過搖柄滑塊機構而轉換成的
直線運動，采用四擋變速，傳動平穩，超程小，啟動和停止靈活，節省能源。
機床采用凱恩帝數控系統，交流進給伺服驅動單元，性能可靠。
機床工作臺有縱向軸、旋轉軸兩軸數控控制、橫向軸手動控制以及縱
向軸、橫向軸、旋轉軸三軸數控控制兩種類型，采用燕尾導軌，機床具有
足夠的剛性，精度保持性好。數控控制軸均采用交流進給伺服電機直連滾
珠絲桿控制，采用編碼器反饋間接測量。
This CNC slotting machine is a new generation of slotting machine researched and developed by our factory on the basis of mature experience in the design and production of ordinary slotting machine. It is a slotting machine with a high degree of automation. It is suitable for slotting the keyways of various medium and small parts. It can realize the automatic machining of the keyways arranged in the circular array through programming, which greatly improves the working efficiency of the machine tool.
長沙BK5020E-40E型數控插床主要技術參數
| 規格名稱 | Description | BK5020E | BK5032E | BK5040E | 單位 |
| 數控系統 | CNC | 凱恩帝KND | 凱恩帝KND | 凱恩帝KND | |
| 最大插削長度 | Max.slotting length | 200 | 320 | 400 | mm |
| 滑枕每分鐘往返次數 | Number of ram reciprocation per minute | 32、50、80、125 | 20、32、50、80 | 20、32、50、80 | No./min |
| 滑枕傾斜角度 | Inclination of ram | 0—8 | 18 | 0—8 | (° ) |
| 工作臺直徑 | Diameter of worktable | 0500 | 。630 | 。630 | mm |
| 滑枕垂直調整距離 | Adjusting vertical distance of slide block | 215 | 360 | 320 | mm |
| 刀頭支承面至床身前壁間距離 | Distance from tool holding surface to column front | 480 | 600 | 600 | mm |
| 工作臺面至滑架下端間距離 | Distance from worktable surface to underside of slide rack | 295 | 455 | 620 | mm |
| 工作臺最大縱向移動距離（X） | Max. longitudinal travel ofworktable(X) | 400 | 500 | 500 | mm |
| 工作臺最大橫向移動距離（Z） | Max. transverse travel ofworktable(Z) | 400 | 500 | 500 | mm |
| 工作臺最大回轉角度（C） | Max. rotary angle of worktable© | 360 | 360 | 360 | (° ) |
| 工作臺X、Z軸定位精度 | Worktable positioning accuracy of X axis and Z axis | ±0.022 | ±0.022 | ±0.025 | |
| 工作臺C軸（旋轉軸）定位精度 | Worktable positioning accuracy of C axis (rotation axis) | ±70 " /360° | ±70“ /360° | ±70〃 /360° | |
| 工作臺X、Z軸重復定位精度 | Worktable repeated positioning accuracy ofX axis and Z axis | ±0.012 | ±0.012 | ±0.015 | |
| 工作臺C軸（旋轉軸）定位精度 | Worktable repeated positioning accuracy of C axis (rotation axis) | ±60" /360° | ±60" /360° | ±60" /360° | |
| 裝刀口最大尺寸（寬*高） | Max size of slotting tool (Length x High) | 25x40 | 25x40 | 25x40 | mm |
| 最大切削力 | Max. slotting force | 5 | 8 | 8 | KN |
| 工作臺最大載重量 | Max loading weight on worktable | 300 | 500 | 500 | kg |
| 工作臺中央T型槽寬度 | T-slot width in the center of worktable | 18 H8 | 18 H8 | 18 H8 | mm |
| 主電動機功率 | Power supply of main electric motor | 3 | 3 | 3 | KW |
| 主電動機轉速 | Speed of main motor | 1420 | 960 | 960 | r/min |
| 機床凈重（約） | Net weight (approx) | 2200 | 2500 | 2900 | kg |
| 機床輪廓尺寸 （長*寬*高） | Dimensions of machine tool (Length x Width x High) | 1800x1500x1900 | 2130x1870x2150 | 2100x1870x2600 | mm |
工作精度 WORKING ACCURACY：
| 試件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.015 | 0.015 | 0.02 | mm |
| 試件加工面間的垂直度 | Verticality of machined surface on tested workpiece | 0.02 | 0.02 | 0.025 | mm |
| 試件側加工面對基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.02 | 0.02 | 0.025 | mm |
| 試件加工面表面粗糙度 | Surface roughness on tested workpiece | 3.2 | 3.2 | 3.2 | 粗糙度 |
試件尺寸 Specimen size (Lx Wx H)： 150mm x 150mm x 100/160mm
試件材料 Specimen material: HT150
長沙BYK5032E-125E系列數控液壓插床
數控插床 /CNC Slotting Machine
用途與特點:
1、本系列數控插床為三軸數控控制插床，能實現x、Z兩軸(縱向、橫向)聯動斷續進給,可加工各種弧面、等分及不等分鍵槽;
2、液壓傳動設有安全閥，實現過載保護，超負荷使用時過載起作用，從而保護安全生產;
3、主切削運動實現無級調速;
4、液壓自動拾刀可靠，刀具不易磨損,提高了刀具的使用壽命，液壓自動壓緊機構通過油缸壓緊刀架,不使刀桿過重而產生讓刀現象，
從而在加工過程中提高了工件的光潔度和精度;
5、滑架傾斜角度可在0-10°范圍內調整;
1. This series of CNC slotting machine is a three-axis CNC controlled slotting machine, which can realize the linkage intermittent feeding of X and Z axes (longitudinal and transverse), and can process all kinds of arc surfaces, equal and unequal keyways;
2. The hydraulic transmission is equipped with safety valve to realize overload protection. When overload is used, overload works, so as to protect safe production;
3. The main cutting movement realizes stepless speed regulation;
4. The hydraulic automatic tool pick-up is reliable, and the tool is not easy to wear, which improves the service life of the tool. The hydraulic automatic pressing mechanism presses the tool holder through the oil cylinder, so as not to make the tool bar too heavy and produce the phenomenon of tool yield, thus improving the smoothness and accuracy of the workpiece in the processing process;
5. The inclination angle of the carriage can be adjusted within the range of 0-10 °;
（一）、長沙BYK5032E_BYK5040E列數控液壓插床主要技術參數
| 規格名稱 | Description | BYK5032E | BYK5040E | 單位 |
| 數控系統 | CNC | 凱恩帝KND | 凱恩帝KND | |
| 滑枕最大距離 | Max. stroke length of ram | 320 | 400 | mm |
| 滑枕最小行程 | Min. stroke length of ram | 125 | 125 | mm |
| 最大插削長度 | Max. slotting length | 320 | 400 | mm |
| 滑枕垂直調整距離 | Distance of vertical adjust of ram | 340 | 450 | mm |
| 滑枕工作之最大速度 | Extreme high speed for work stroke of ram | 22 | 22 | m/min |
| 滑枕工作行程之最小速度 | Extreme low speed for work stroke of ram | 5 | 5 | m/min |
| 滑枕工作行程與返回行程之速比 | Speed ratio of work stroke and return stroke of ram | 1： 1.3 | 1： 1.3 | |
| 工作行程之速度調整 | Speed adjust for work stroke | 無級調速 | 無級調速 | |
| 最大切削力 | Max. slotting force | 16.6 | 16.6 | KN |
| 刀頭支承面至床身前壁間距離 | Distance from tool holding surface to column front | 630 | 680 | mm |
| 工作臺面至滑架下端距離 | Distance from worktable surface To underside of slide rack | 500 | 550 | mm |
| 工作臺縱向移動最大距離 | Max. transverse travel of worktable | 500 | 500 | mm |
| 工作臺橫向移動最大距離 | Max. transverse travel of worktable | 500 | 600 | mm |
| 工作臺直徑 | Diameter of worktable | ?630 | ?730 | mm |
| 滑枕傾斜角度 | Inclination of ram | 0—10 | 0—10 | (° ) |
| 工作臺X、Z軸定位精度 | Worktable positioning accuracy of X axis and Z axis | ±0.022 | ±0.025 | mm |
| 工作臺C軸（旋轉軸）定位精度 | Worktable positioning accuracy of C axis (rotation axis) | ± 70w 7360° | ±70" /360° | |
| 工作臺X、Z軸重復定位精度 | Worktable repeated positioning accuracy of X axis and Z axis | ±0.012 | ±0.015 | mm |
| 工作臺C軸（旋轉軸）重復定位精度 | Worktable repeated positioning accuracy of C axis (rotation axis) | ±60" /360° | ±60" /360° | |
| 工作臺最大載重量 | Max loading weight on worktable | 500 | 800 | kg |
| 工作臺中央T型槽寬度 | T-slot width in the center of worktable | 18H8 | 18H8 | mm |
| 主電動機功率，轉速 | Power and rotating speed of main motor | 5.5Kw;960r/min | 5.5Kw;960r/min | |
| 冷卻泵電機型號 | Type of motor for cooling pump | DB-12B40W 380V | DB-12B40W 380V | |
| 機床凈重（約） | Net weight (approx) | 2900 | 3600 | kg |
| 機床輪廓尺寸（長*寬*高） | Dimensions of machine tooKLengthx Width x High) | 2624x1405x2850 | 2624x1405x2850 | mm |
工作精度 WORKING ACCURACY
| 試件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.025 | 0.025 | mm |
| 試件加工面間的垂直度 | Verticality of machined surface on tested workpiece | 0.03 | 0.03 | mm |
| 試件側加工面對基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.03 | 0.04 | mm |
| 試件加工面表面粗糙度 | Surface roughness on tested workpiece | 6.3 | 6.3 |
試件尺寸 Specimen size (Lx Wx H)： 150mm x 150mm x 160mm
試件材料 Specimen material: HT150
（二）、長沙BYK5050E_BYK5063E型數控液壓插床主要技術參數
用途與特點：
本系列機床用于插削各種零件的平面、成型面（包括弧面）及鍵槽等，并能插削傾斜度在0 ~ 10°范圍的模具等工作物，適用于單個 或小批量生產。
機床的工作臺有三種不同方向進給（縱向、橫向及回轉），由伺服電機驅動高精度滾珠絲杠控制，加工件經過一次裝夾后可連續在機 床上加工幾個面，其中X、Z軸（縱向、橫向）可以實現聯動斷續進給。
機床的主切削運動為液壓驅動，驅動系統中的安全閥過載保護，超負荷使用時過載起作用，從而保護安全生產。
技術規格 TECHNICAL SPECIFICATIONS:
| 規格名稱 | Description | BYK5050E | BYK5063E | 單位 |
| 數控系統 | CNC | 凱恩帝KND | 凱恩帝KND | |
| 滑枕最大行程 | Max. stroke length of ram | 500 | 630 | mm |
| 滑枕最小行程 | Min. stroke length of ram | 125 | 125 | mm |
| 最大插削長度 | Max. slotting length | 500 | 630 | mm |
| 滑枕垂直調整距離 | Distance of vertical adjust of ram | 430 | 550 | mm |
| 滑枕工作行程之最大速度 | Extreme high speed for work stroke of ram | 22 | 22 | m/min |
| 滑枕工作行程之最小速度 | Extreme low speed for work stroke of ram | 5 | 5 | m/min |
| 滑枕工作行程與返回行程之速比 | Speed ratio of work stroke and return stroke of ram | 1: 1.45 | 1: 1.45 | |
| 工作行貳速度調整 | Speed adjust for work stroke | 無級調速 | 無級調速 | |
| 最大切削力 | Max. slotting force | 19.6 | 19.6 | KN |
| 刀頭支承面至床身前壁間距離 | Distance from tool holding surface to column front | 1032 | 1155 | mm |
| 工作臺面至滑架下端距離 | Distance from worktable surface To underside of slide rack | 620 | 760 | mm |
| 工作臺縱向移動最大距離 | Max. transverse travel of worktable | 900 | 1120 | mm |
| 工作臺橫向移動最大距離 | Max. transverse travel of worktable | 710 | 800 | mm |
| 工作臺直徑 | Diameter of worktable | ?900 | ?1000 | mm |
| 滑枕傾斜角度 | Inclination of ram | 0—10 | 0—10 | (° ) |
| 工作臺X、Z軸定位精度 | Worktable positioning accuracy of X axis and Z axis | ±0.025 | ± 0.032 | mm |
| 工作臺C軸（旋轉軸）定位精度 | Worktable positioning accuracy of C axis (rotation axis) | ±1 ' /360° | ± 1 ' /360° | |
| 工作臺X、Z軸重復定位精度 | Worktable repeated positioning accuracy of X axis and Z axis | ±0.015 | ±0.018 | mm |
| 工作臺C軸（旋轉軸）重復定位精度 | Worktable repeated positioning accuracy of C axis (rotation axis) | ±40 " /360° | ±40 H /360° | |
| 工作臺最大載重量 | Max loading weight on worktable | 2000 | 2000 | kg |
| 工作臺中央T型槽寬度 | T-slot width in the center of worktable | 22H8 | 22H8 | mm |
| 主電動機功率，轉速 | Power and rotating speed of main motor | 11 Kw;960r/min | 11 Kw;960r/min | |
| 冷卻泵電機型號 | Type of motor for cooling pump | DB-12B40W 380V | DB-12B40W 380V | |
| 機床凈重（約） | Net weight (approx) | 85000 | 98000 | kg |
| 機床輪廓尺寸（長x寬x高） | Dimensions of machine tool (Length x Width x High) | 4107x2137x2548 | 4069x2289x3678 | mm |
工作精度 WORKING ACCURACY
| 試件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.025 | 0.025 | mm |
| 試件加工面間的垂直度 | Verticality of machined surface on tested workpiece | 0.03 | 0.03 | mm |
| 試件側加工面對基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.03 | 0.04 | mm |
| 試件加工面表面粗糙度 | Surface roughness on tested workpiece | 6.3 | 6.3 |
試件尺寸 Specimen size (Lx WxH)： 300mmx300mmx250/315mm
試件材料 Specimen material: HT150
（三）、 長沙BYK50100E_BYK50125E 型數控液壓插床主要技術參數
用途與特點：
本系列機床用于插削各種零件的平面、成型面（包括弧面）及鍵槽等，并能插削傾斜度在0 ~ 10。范圍的模具等工作物，適用于單個 或小批量生產。
機床的工作臺有三種不同方向進給（縱向、橫向及回轉），由伺服電機驅動高精度滾珠絲杠控制，加工件經過一次裝夾后可連續在機 床上加工幾個面，其中X、Z軸（縱向、橫向）可以實現聯動斷續進給。
機床的主切削運動為液壓驅動，驅動系統中的安全閥過載保護，超負荷使用時過載起作用，從而保護安全生產。
技術規格 TECHNICAL SPECIFICATIONS
| 規格名稱 | Description | BYK50100E | BYK50125E | 單位 |
| 數控系統 | CNC | 凱恩帝KND | 凱恩帝KND | |
| 滑枕最大行程 | Max. stroke length of ram | 1000 | 1250 | mm |
| 滑枕最小行程 | Min. stroke length of ram | 125 | 125 | mm |
| 最大插削長度 | Max. slotting length | 1000 | 1250 | mm |
| 滑枕垂直調整距離 | Distance of vertical adjust of ram | 1020 | 1020 | mm |
| 滑枕工作行程之最大速度 | Extreme high speed for work stroke of ram | 17 | 17 | m/min |
| 滑枕工作行程之最小速度 | Extreme low speed for work stroke of ram | 5 | 5 | m/min |
| 滑枕工作行程與返回行程之速比 | Speed ratio of work stroke and return stroke of ram | 1： 1.3 | 1： 1.3 | |
| 工作行程之速度調整 | Speed adjust for work stroke | 無級調速 | 無級調速 | |
| 最大切削力 | Max. slotting force | 27 | 27 | KN |
| 刀頭支承面至床身前壁間距離 | Distance from tool holding surface to column front | 1151 | 1600 | mm |
| 工作臺面至滑架下端距離 | Distance from worktable surface To underside of slide rack | 1250 | 1480 | mm |
| 工作臺縱向移動最大距離 | Max. transverse travel of worktable | 1400 | 1600 | mm |
| 工作臺橫向移動最大距離 | Max. transverse travel of worktable | 1120 | 1250 | mm |
| 工作臺直徑 | Diameter of worktable | *1250 | *1400 | mm |
| 滑枕傾斜角度 | Inclination of ram | 0—10 | 0—10 | (° ) |
| 工作臺X、Z軸定位精度 | Worktable positioning accuracy of X axis and Z axis | ±0.032 | ±0.042 | mm |
| 工作臺C軸（旋轉軸）定位精度 | Worktable positioning accuracy of C axis (rotation axis) | ± 1 ' /360° | ± 1 ' /360° | |
| 工作臺X、Z軸重復定位精度 | Worktable repeated positioning accuracy of X axis and Z axis | ±0.018 | ±0.020 | mm |
| 工作臺C軸（旋轉軸）重復定位精度 | Worktable repeated positioning accuracy of C axis (rotation axis) | ±40 " /360° | ±40" /360° | |
| 工作臺最大載重量 | Max loading weight on worktable | 4000 | 4000 | kg |
| 工作臺中央T型槽寬度 | T-slot width in the center of worktable | 28H8 | 28H8 | mm |
| 主電動機功率，轉速 | Power and rotating speed of main motor | 11 Kw;960r/min | 11 Kw;960r/min | |
| 冷卻泵電機型號 | Type of motor for cooling pump | DB-12B40W 380V | DB-12B40W 380V | |
| 機床凈重（約） | Net weight (approx) | 14500 | 16800 | kg |
| 機床輪廓尺寸（長x 寬x 高） | Dimensions of machine tool (Length x Width x High) | 5019x2679x4888 | 5060x2970x5690 | mm |
工作精度 WORKING ACCURACY
| 試件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.035 | 0.04 | mm |
| 試件加工面間的垂直度 | Verticality of machined surface on tested workpiece | 0.05 | 0.05 | mm |
| 試件側加工面對基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.06 | 0.075 | mm |
| 試件加工面表面粗糙度 | Surface roughness on tested workpiece | 6.3 | 6.3 |
試件尺寸 Specimen size (LxWxH)： 500mm x500mm x500/625mm
試件材料 Specimen material: HT150